Material Handling Magnets

Magwell Magnets have increased their range of Suspension Magnets over the years to cater for the ever-increasing size of conveyors, deeper troughing and conveyor speeds. Magnets can offer customers two types of suspension magnet, depending on specific applicational details. The units are available as either electro or permanent magnets.

Suspension magnets are specifically designed for the extraction of occasional tramp iron from a product stream being conveyed by a conveyor belt or vibratory feeder. The magnet is suspended above a conveyor with sling chains setting the magnet face at the correct angle for optimum extraction. An electro suspension magnet can be repositioned away from the conveyor and de-energised for cleaning. A Permanent Suspension Magnet can be suspended from a travelling trolley so that it can be moved away from the conveyor to be manually cleaned.

Permanent Suspension Magnet units are designed to remove general tramp ferrous metals from a range of conveyed materials. For applications that may require the extraction of small ferrous contaminants such as nails and screws, the Mastermag range of permanent suspension magnets can incorporate a tri-polar magnet design with core, poles and a backbar in high permeability mild steel.

The tri-polar design ensures that magnetic flux leakage is reduced and the magnetic field is focused directly onto the centre of the conveyor belt to improve the extraction. 

Mechanical construction of MAGWELL has high capacity lifting magnets are very sturdy to meet toughest demands in service. The one piece of magnet body is cast from high-grade dynamo steel. Underneath, between centre and outer poles, the magnet body is closed by sturdy, cast and rib-reinforced non-magnetic austenitic manganese steel plate. Fastening at the centre pole is effected by means of a shrunk-on ring, and at the outer pole by locking ring.

The standard three-fall chain suspension, designed with common suspension ring is rated to meet all normal duty load. Special change are available on request for extremely heavy loads. Two lugs for guide ropes are fitted as standard.

The Bumping plate: A strong plate made from hard, wear resistant, manganese steel protects the coil but does not interfere with the magnetic field.

The coil: This is made from Anodized strip or aluminum / copper conductor. The anodized aluminum strip requires no insulation between turns and has a much better fill factor than copper coils, which increases the load possibilities. The coil is also extremely temperature-resistant.

The design: The magnetic pole, the steel cross-section and the flow through the coil have all been precisely tailored to each other to provide optimum transport power and weight conditions.

The power supply: We deliver the appropriate power supply to every one of our magnets.

CABLE TERMINAL BOX

The cable terminal box is of robust construction to meet toughest practical service and it consists of the following parts:

• Cast compartment (back) for exciter coil connection
• Line connections from back to front compartment
• Cable collar to limit load on cable
• Terminal board for connecting the cable
• Gland bolt for sealing the cable
• Front compartment for connecting the cable
• Back and front compartment covers are fitted with watertight gaskets, secured with socket head screws
• Solid and fracture-proof protective cover made of cast steel incl. set screw. This cable terminal box is constructed for durability

ELECTRICAL ACCESSORIES

The following electrical accessories are required with the lifting magnet and are available.

• Transformer rectifier set or DC generator
• Contactor Panel
• Cable reeling drum
• Remote switch
• Master controller

Application:

• Loading/unloading of steel scraps/pig irons/cast iron/boring/turning/broken steel
• Handles slabs, blooms and ingots
• Handle plates/angle/channels
• Used in smelt mixing operation
• Can be used with mobile cranes
• Direct feeding in the furnace
• Sweeping/cleaning of mill area

Permanent Suspension Magnet

Are you looking for the best quality of Permanent Suspension Magnet? Yes, we at Magwell Industries offer high-quality Permanent Suspension Magnets. Our products are designed for efficient and regular removal of ferrous pollutants from conveyor belts. These powerful magnets give reliable metal separation; make sure about the product purity. It is about to defend about the processing equipment in industries like recycling, cement, mining, and food processing.

Created with the ferrite magnets or high-intensity rare-earth, our Permanent Suspension Magnets bring superior performance without the requirement for an external power source. They are simple to install, need least maintenance, and operate efficiently in harsh industrial environments. By professionally extracting tramp metal, they boost conveyor system efficiency and expand equipment lifespan.

As a leading manufacturer, Magwell Industries give customized and durable Permanent Suspension Magnets to meet varied industrial requirements. Our solutions ensure flawless operation, reducing downtime and improving efficiency.

Conveyor Magnet Supplier in Tamilnadu

Magwell Industries is a reliable Conveyor Magnet Supplier based in Tamilnadu. We are providing high-performance magnetic solutions for well-organized material handling and metal division. Our Conveyor Magnets are planned to automatically take away ferrous contaminants from conveyor belts. They make sure for the product purity and preventing equipment harm in industries such as recycling, cement, mining, and food processing.

We offer a range of Conveyor Magnets, like overband magnetic separators, suspended magnets, and magnetic pulleys. It is built with strong, high-intensity magnets to bring superior separation effectiveness. Engineered for toughness and low maintenance, our conveyor magnets boost operational effectiveness and safety in manufacturing processes.

As a renowned Conveyor Magnet Supplier in Tamilnadu, Magwell Industries is committed to delivering pioneering and reliable solutions tailored to industry-specific needs. our products confirms about the seamless metal separation, boosting efficiency and keeping the top quality standards.